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Newer PLCs will also allow two normal inputs to be used to decode encoder inputs.

continuous sensors -23.8

Normally absolute and relative encoders require a calibration phase when a controller is turned on. This normally involves moving an axis until it reaches a logical sensor that marks the end of the range. The end of range is then used as the zero position. Machines using encoders, and other relative sensors, are noticeable in that they normally move to some extreme position before use.

23.2.2.1 -Tachometers

Tachometers measure the velocity of a rotating shaft. A common technique is to mount a magnet to a rotating shaft. When the magnetic moves past a stationary pick-up coil, current is induced. For each rotation of the shaft there is a pulse in the coil, as shown in Figure 23.6. When the time between the pulses is measured the period for one rotation can be found, and the frequency calculated. This technique often requires some signal conditioning circuitry.

Figure 23.6 A Magnetic Tachometer

Another common technique uses a simple permanent magnet DC generator (note: you can also use a small DC motor). The generator is hooked to the rotating shaft. The rotation of a shaft will induce a voltage proportional to the angular velocity. This technique will introduce some drag into the system, and is used where efficiency is not an issue.

Both of these techniques are common, and inexpensive.

23.2.3 Linear Position

23.2.3.1 -Potentiometers

continuous sensors -23.9

Rotational potentiometers were discussed before, but potentiometers are also available in linear/sliding form.

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